How to change a roller shutter bar easily

By Hervé , on January 24, 2023 , updated on April 20, 2023 - 4 minutes to read

Replacing a roller shutter bar can be a daunting and difficult task. Roller shutters are great for controlling light and ventilation, but they can be difficult to repair or replace. Fortunately, with a little know-how and the right tools, it is possible to change the bar on a roller shutter. In this article, we'll detail the step-by-step process for replacing a roller shutter bar.

How does changing a roller shutter bar work?

Changing a roller shutter bar is a fairly simple process. First, remove the roller shutter box. Next, remove the slats from the shutter box, freeing them from the guides and hooks that hold them in place. Once they are removed, simply unscrew the rail and replace it with a new one. If you don't have specific tools for this, just make sure the new bar is properly installed and securely fastened. Once this is done, you need to reassemble the slats of the roller shutter box and replace it on the front of your house.

How to replace a broken roller shutter bar?

Replacing a broken roller shutter bar is an easy and inexpensive operation to perform. You will need to verify that the size and type of bar is the same as your roller shutter. Most roller shutters have PVC or aluminum bars, but there are other materials that are more rare. You can find replaceable bars at reasonable prices on the market. Once the new bar is installed, you can now proceed to hang the roller shutter curtain to complete the installation.

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What type of bar is suitable for a roller shutter?

The slats that make up a roller shutter are held together by a bar. There are different types of bars, and the choice will depend on the roller shutter and the conditions of use. If the roller shutter is manual, a steel or aluminum bar is usually sufficient. However, for a blind or a motorized window, a more robust bar would be more suitable to guarantee the solidity and the safety of the shutter.

How to install a new bar in a roller shutter?

It is possible to install a new bar in a roller shutter manually, using a winch. The first step is to check that all components of the shutter mechanism are in good condition and properly secured, so that they do not present any danger to the user. Next, the winch should be mounted on the shutter bar according to the manufacturer's instructions. Once the winch is installed and secured, simply use the winch to lift the shutter bar off the roller shutter. The new bar can then be inserted into the mechanism and secured with screws. Once the bar is properly installed, simply adjust the winch to lower the bar until it is fully seated and secure.

What tools do I need to change a roller shutter bar?

To change the bar on a roller shutter, you will need a few tools. You will need a tube to replace the blind bar, screwdrivers to remove the motor covers and a level to gauge the positioning of the bar. You'll also need to purchase a new bar to replace the old one and factor in the cost of installation. Make sure your new bar fits your awning to ensure optimal operation.

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When a bar is broken on a roller shutter, it's important to replace it quickly to avoid any risk of accident. A damaged bar can not only cause problems when operating the shutter, but also increase the risk of it jamming or falling suddenly. In this case, it's essential to take the necessary steps to replace the defective bar, to ensure your safety and that of those around you.


In conclusion, changing a roller shutter bar can be a simple and affordable project if you have the right knowledge and equipment. With proper preparation, one can be sure that the bar replacement will be a success and that the roller shutter will work properly again.

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